China Full Depth Reclamation Manufacturer & Factory

Industrial-Grade Road Recycling Machinery, Cold In-Place Recyclers (CIPR) & Heavy Soil Stabilization Equipment Engineered by HEM Group

Featured Pavement Rehabilitation Machinery

Explore our high-performance fleet designed for deep pulverization, asphalt milling, cold recycling, and precision binder distribution.

High-Quality Road Milling Machine
High-Quality High-Quality Road Milling Machine for Construction and Maintenance
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China Mini Mobile Crusher
China China Mini Mobile Crusher: Reliable Suppliers & Factory Solutions for Small Projects
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China Mobile Jaw Crusher & Screening Machine
China Mobile Jaw Crusher & Screening Machine Suppliers - Quality Factory Equipment
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China 1 Ton Steel Drum Roller
China China 1 Ton Steel Drum Roller for Road Construction - Reliable Equipment
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OEM High-Quality Concrete Paver
OEM High-Quality Concrete Paver for Road Construction - Factory Direct Solutions
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China Mobile Vibrating Screen
High-Quality China Mobile Vibrating Screen Factory: Top Suppliers for Mining & Infrastructure
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Semi Trailer Asphalt Tanker
High-Quality Semi Trailer Asphalt Tanker for Liquid Asphalt Transportation & Heating
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OEM DK1800 Road Widener
OEM DK1800 Road Widener / Road Shoulder Paver Suppliers, Factory Direct
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Academic Engineering Heritage & Technological Authority

Pioneering China's Cold In-Place Recycling (CIPR) & Full Depth Reclamation (FDR) Equipment since 1998.

HEM Group was founded in 1998 by distinguished professors from Chang'an University—China's premier academic institute for highway engineering—and veteran road construction machinery specialists. Originally established as Xi'an Hongda Communications Technology Co., Ltd., we stand as one of China's earliest high-tech pioneers devoted to independent research, dynamic modeling, and mechanical design of advanced road construction equipment.

Driven by high-tech R&D, our engineering innovations span mechanical dynamics, diesel engine power matching, high-pressure hydraulic transmission systems, and digital electronic metering control. Officially recognized as a "High-tech Enterprise" by the Shaanxi Provincial Department of Science and Technology in 2006, HEM Group expanded its global commercial arm in 2017 via HME TOP Machinery Equipment Co., Ltd. to provide worldwide sales, OEM customization, and technical field services.

HEM Machinery Factory Base
5000+
M² Modern Manufacturing Base
25+
Years of R&D Excellence
5000+
Annual Equipment Units Capacity
60+
Global Export Countries

Full Depth Reclamation (FDR) Technical Roadmap & Engineering Principles

A comprehensive whitepaper overview on transforming deteriorated asphalt pavements into durable, high-load bearing structural bases using modern Cold In-Place Recycling (CIPR).

1. In-Situ Pulverization & Depth Control

Our FDR machinery utilizes heavy-duty tungsten-carbide cutter rotors capable of milling and pulverizing asphalt bound layers and underlying granular bases to depths up to 500 mm in a single pass.

  • Variable cutter rotor speeds (100–160 rpm) for precise aggregate sizing
  • Electronic auto-leveling sensors ensure uniform cut depth accuracy (±2mm)
  • Integrated crush-control breakers optimize aggregate gradation

2. Microprocessor-Controlled Injection Systems

Precision liquid binding injection is critical to structural longevity. HEM's advanced injection manifolds dynamically spray calculated dosages based on travel speed and material mass flow.

  • Expanded Foamed Bitumen injection at 160°C–180°C with air/water expansion
  • Asphalt Emulsion & Polymer-Modified Slurry compatibility
  • Closed-loop flowmeter system prevents bitumen over-saturation

3. Chemical Stabilization & Cement Metering

Combining mechanical stabilization with hydraulic binders like Portland Cement or hydrated lime dramatically boosts structural layer coefficients (Resilient Modulus M_r > 3,000 MPa).

  • Synergy with DGL5250TFS Cement Spreaders for zero-dust dustless spreading
  • Improves subgrade bearing capacity for heavy axle loads
  • Mitigates moisture susceptibility and freeze-thaw degradation

Comparative Analysis: Full Depth Reclamation (FDR) vs. Traditional Reconstruction

Engineering Metric Traditional Remove & Replace Method HEM Full Depth Reclamation (FDR / CIPR) Operational Gain / Advantage
Material Recycling Rate 0% – 20% (High off-site disposal rate) 100% In-Situ Recycled Eliminates virgin aggregate hauling costs completely
Project Duration & Lane Closure Weeks to Months (Deep excavation required) 50% to 70% Faster Execution Immediate traffic release after compaction & curing
Carbon Emissions & Energy Use High fuel burn from truck transport & hot mixing Reduced CO₂ Footprint by ~75% Supports global ESG and green infrastructure standards
Direct Structural Cost Savings Baseline 100% (High material procurement cost) 30% to 50% Lower Direct Cost Significantly increases project ROI for municipal tenders
Subgrade Fatigue & Reflective Cracking Susceptible to reflective joint cracking Homogeneous Flexible/Rigid Layer Distributes wheel loads over broader contact areas

Macro Industry Solutions & Turnkey Ecosystem

HEM Group delivers continuous machinery synergy across road rehabilitation, mining aggregate processing, and heavy earthmoving projects.

Highways & Heavy Traffic Arterials

Heavy-duty deep cold in-place recycling combined with intelligent bitumen distributors and high-density slip-form asphalt paving systems ensures long-lasting pavement strength under severe heavy-truck loads.

Rural Road Network Reshaping

Empowering cost-effective rural road upgrade programs. FDR machinery turns low-grade gravel roads into stabilized cementitious base layers prior to surface chip sealing or micro-surfacing application.

Mining & Quarry Aggregate Supply

Our integrated mobile crushing plants (Jaw, Cone, Impact) and mobile vibrating screens supply perfectly graded crushed aggregates, ensuring smooth raw material feeding for on-site hot mix plants.

China Factory 4.0: Supply Chain Resilience & High-Precision Production

Direct factory manufacturing with strict quality control guarantees operational reliability on your jobsites.

Operating from our modern 5,000+ m² facility, HEM Group combines industrial robotics, laser cutting, automated submerged-arc welding, and dynamic hydraulic calibration. Our close proximity to China’s machinery industrial clusters enables complete vertical integration, ensuring low-cost component sourcing without compromising engineering tolerances.

  • Structural Rigidity: High-tensile alloy steel chassis designed for extreme torsional stress during deep-lift pulverization.
  • Hydraulic Efficiency: Original world-class hydraulic pumps, motors, and proportional control valves for smooth variable speed adjustment.
  • Electronic Intelligence: Proprietary CAN-bus digital control architectures for real-time fault diagnostics and telemetry.
  • Rigorous Testing: Every unit undergoes 48 hours of simulated load testing prior to factory dispatch.
HEM Production Workshop Precision Assembly Line Hydraulic Testing Rig Finished Equipment Dispatch

Global Procurement & On-Site Lifecycle Support

From initial mix design technical guidance to international logistics clearance and local technical service.

1. Custom OEM Engineering

Tailored drum width configurations, customized engine displacement options (Cummins, Weichai, Deutz), and regional climate adaptations (tropical cooling or extreme cold packages).

2. Complete Export Logistics

Full-scope documentation handling, Ro-Ro / Flat-Rack ocean shipping optimization, customs clearance assistance, and seamless port-to-site transit guarantees.

3. On-Site Technical Commissioning

Field engineers dispatched for machine startup, mix design verification, binder spray calibration, and operator safety training to ensure immediate productivity.

4. Rapid Wear Component Supply

Global service centers and regional warehouses in Russia, Malaysia, South Africa, Uzbekistan, Ghana, Kenya, Indonesia, and Sri Lanka ensure rapid spare parts delivery.

Watch HEM Machinery in Action

See our advanced road construction and recycling equipment operating in demanding jobsite environments worldwide.

Trusted by Industry Leaders in 60+ Countries

Our heavy machinery powers major transportation projects across Asia, Africa, Eastern Europe, South America, and Oceania.

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Comprehensive Product Fleet Directory

Discover our full lineup of asphalt paving, recycling, earthmoving, and mining aggregate machinery.

Backhoe Loader Excavator
Backhoe loader / Excavator loader for Heavy Infrastructure & Earthmoving
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Asphalt Mixing Plant
High-Capacity Asphalt Mixing Plant for Highway & Municipal Construction
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Asphalt Paver
Precision Asphalt Paver Finisher with Multi-Functional Screed Control
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Asphalt Paver Feeder
High-Speed Asphalt Paver Feeder Transfer Vehicle for Continuous Paving
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Self-propelled Chip Spreader
Self-Propelled Synchronized Chip Spreader Direct Factory Supply
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Cement Spreader DGL5250TFS
China DGL5250TFS Cement Spreader with Accurate Measuring System
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Synchronized Chip Sealer
Synchronized Chip Sealer Truck for Surface Treatment & Maintenance
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Slurry Seal Paver
Slurry Seal & Micro-Surfacing Paver Machine Factory Direct
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Multi-functional Slip-Form Paver
Multi-Functional Slip-Form Concrete Paver for Road Construction
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Modified Asphalt Plant
Multifunctional Modified Asphalt Plant for Polymer & Rubber Bitumen
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Powerful Bulldozer
Powerful Heavy Bulldozer OEM Factory for Mining & Heavy Grading
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Walking Excavator Iron Spider
Walking Excavator (Iron Spider-Man) for Steep Slopes & Emergency Rescue
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Full Depth Reclamation (FDR) Technical FAQ & Engineering Insights

Expert answers to common engineering, procurement, and mix design questions asked by road contractors and global infrastructure agencies.

What is Full Depth Reclamation (FDR) and how does it differ from standard Cold In-Place Recycling (CIPR)? +
Full Depth Reclamation (FDR) is a rehabilitation process that pulverizes the entire asphalt pavement section along with a predetermined portion of the underlying granular base, subbase, or subgrade. Unlike basic Cold In-Place Recycling (which focuses solely on upper asphalt layers), FDR incorporates underlying unbound materials and blends them with chemical stabilizing agents (such as cement, foamed bitumen, or asphalt emulsion) to create a homogenous, high-strength structural base layer.
What depth can HEM Full Depth Reclamation machinery achieve in a single working pass? +
HEM FDR recyclers are engineered with high-torque rotor drives and heavy-duty tool holders capable of achieving cut depths from 0 up to 500 mm (20 inches) in a single pass. Intelligent electronic depth sensors continuously monitor both left and right sides of the milling drum to maintain precise depth tolerances across uneven road topographies.
What types of stabilizing agents can be injected using HEM CIPR equipment? +
Our machines feature multi-fluid injection manifolds capable of injecting:
Expanded Foamed Bitumen: Bitumen heated to 160–180°C injected with water and compressed air.
Asphalt Emulsion: Cold liquid cationic/anionic asphalt emulsions.
Hydraulic Binders: Water injection paired with pre-spread dry Portland Cement or Hydrated Lime (via DGL5250TFS spreader).
Why choose China Full Depth Reclamation Manufacturers over European OEMs? +
HEM Group offers equivalent structural reliability, advanced CAN-bus digital metering, and heavy-duty structural steel frames at a 30% to 45% lower capital expenditure. Backed by academic research from Chang'an University and over 25 years of manufacturing experience, our equipment delivers low Total Cost of Ownership (TCO), lower spare parts pricing, and tailored customization for developing road networks.
How does foamed bitumen stabilization improve structural layer coefficients? +
Foamed bitumen creates microscopic asphalt bonds between fine aggregate particles, creating a flexible structural layer with high fatigue resistance. This increases the resilient modulus ($M_r$) while preventing moisture intrusion, resulting in a structural layer coefficient comparable to hot-mix asphalt base courses at a fraction of the carbon cost.
What warranty and after-sales support does HME TOP Machinery offer globally? +
All machinery comes with a standard 12-month / 2,000-operating-hour warranty. HME TOP Machinery provides 24/7 online technical assistance, remote diagnostics, on-site commissioning by field engineers, and direct dispatch of replacement components from localized spare parts hubs in Asia, Africa, and Eurasia.

Specialized Heavy Machinery & Equipment

Explore our targeted solutions for cold recycling, asphalt emulsification, aggregate screening, and heavy earth excavation.

Dynapac Asphalt Paver DRF25-80C
China Dynapac Road Finisher Asphalt Paver DRF25-80C Suppliers & Factory Direct
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OEM Cold In-Place Recycler CIPR
OEM Cold In-Place Recycler (CIPR) for Deep Road Construction & Base Stabilization
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Self-propelled Chip Spreader
High-Quality Self-propelled Chip Spreader for Road Construction & Bitumen Sealing
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Asphalt Emulsification Equipment
OEM China Asphalt Emulsification Equipment Suppliers - High-Quality Factory Solutions
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Mobile Vibrating Screen Equipment
High-Quality Mobile Vibrating Screen Suppliers - Durable Screening Solutions for Mining
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Backhoe Loader Excavator Loader
High-Quality China Backhoe Loader & Excavator Loader - Top Suppliers from Factory
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Powerful Mini Excavator R322L
High-Quality Powerful Mini Excavator R322L from China Suppliers | Durable Factory Built
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China DGL5250TFS Cement Spreader
China DGL5250TFS-166 Cement Spreader - Accurate Measuring System, Width Adjustable
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